VeggieWonder® – Innovative processing for the finest purees

Advantages of Cold Grinding

Applications

Subsequent Processes

The VeggieWonder® enables the gentle and efficient ultra-fine grinding of frozen ingredients into a high-quality puree – the perfect basis for numerous downstream processes. Whether for the production of IQF drops, for preservation by high-pressure pasteurization (HPP) or thermal pasteurization or for direct further processing – our system ensures consistently high quality and optimum process integration. With the VeggieWonder, you can rely on maximum flexibility and efficiency in your production.

Functionality

The VeggieWonder® is a state-of-the-art system that has been specially developed for the production of fine purees from frozen vegetables and fruit. It uses an innovative process in which the frozen raw ingredients are processed directly and without prior defrosting.

The raw goods, which have already been washed, pre-shredded and frozen, are first poured into a screw conveyor via a container. This reliably transports the goods to a feed pump, which forwards the material to the ultra-fine shredding system. Here, the fruit and vegetables are continuously processed into a particularly fine puree.

The finished product is then filled into mobile 200-liter standard trolleys via a changeover rocker. The temperature of the end product always remains within the specified cold chain temperature range. Thanks to precise temperature control, which consists of two separate heating zones, the temperature control can be individually adjusted to ensure optimum processing.

The VeggieWonder® operates fully automatically and therefore offers an efficient, consistently high-quality and user-friendly solution for the production of frozen purees.

Advantages of the VeggieWonder®

Cost Savings

Cold grinding enables significant cost savings through improved resource utilization and the reduction of process steps. By eliminating the need to sort out product waste such as seeds, leaves or stalks – for example in the case of strawberries or parsley – waste is avoided, which brings financial benefits.

You also save time and space, as the raw ingredients do not need to be defrosted. Further savings result from the elimination of time-consuming work steps such as pre-cooking and sieving during fruit processing. The elimination of mandatory pasteurization, thanks to the continuous cold chain, also contributes to more efficient and cost-effective production.

Process optimization

By dispensing with defrosting, the entire production process becomes more efficient and flexible. Raw materials can be fed directly into the production process without the need for additional intermediate storage. This not only reduces space requirements, but also significantly shortens throughput times. Time-consuming steps such as pre-cooking and sieving are no longer necessary, which further streamlines the process and increases efficiency.

These simplified processes enable fast and flexible order planning, so that even last-minute orders can be processed quickly. Thanks to the uninterrupted cold chain, product quality is maintained without the need for additional pasteurization. The result is a fast yet gentle process that reduces both production costs and energy consumption.

Quality of the End Product

Cold grinding leads to a significant improvement in product quality and at the same time enables resource-saving production. Even less attractive raw materials, such as uneven carrots or overripe fruit, can be processed to produce high-quality purees. In addition, B and C goods, which are otherwise often treated as waste, can be used efficiently and transformed into first-class end products.

The end product is characterized by a homogeneous consistency, free of unwanted pieces of fruit or vegetables. Thanks to the elimination of defrosting, the quality, aroma and vitamins are largely retained. At the same time, in many cases there is no need for additional colorants, as the products retain their natural color intensity. The fine grinding also ensures an intense taste experience, as the raw materials are optimally broken down. All these factors result in an end product that is not only of high quality, but also has a convincing taste.

Sustainability and resource conservation

Cold milling makes a significant contribution to sustainable production by using raw materials efficiently and minimizing waste. Even when processing leaves and seeds, for example – which are traditionally considered waste – the entire plant is put to good use. This reduces the amount of waste and increases resource efficiency. In addition, this technology enables the valorization of raw materials that would otherwise have little use, such as less optimal vegetables or overripe fruit. This not only promotes the conservation of resources, but also the sustainable use of agricultural products, which are thus upgraded for further processing.

Product and Machine Safety

As the raw ingredients are processed deep-frozen, the risk of microbial contamination remains low throughout the entire process. This significantly increases product safety. Maintaining the cold chain throughout ensures that the end product is always processed within safe temperature ranges.

Performance indicators of the VeggieWonder®

* (up to the plus range possible, if desired)

VeggieWonder® – Versatile chopping for perfect results

Thanks to different grinding discs, the size reduction can be individually adjusted – from coarse structures to ultra-fine grinding. This gives you the consistency you need for your application.

Veggiewonder® in Automatic Mode

Our VeggieWonder ® is designed for manual operation as standard. However, we offer the option to operate the machines in automatic mode to increase automation and reduce errors. Automatic mode includes a range of advanced features that optimize the production process and simplify operation.